Juice doypack packing: 1 Delta robot completes 3-day work of 2 people in one day

Compared with traditional manual packing, before the transformation, the hourly production capacity of a single manual line was 1,800 bags, the average daily processing order volume was 72,000 bags, and the packing defect rate exceeded 3%. After the automation transformation, the hourly production capacity of the machine line increased to 3,600 bags, and the average daily processing order volume expanded to 144,000 bags, an increase of 100% year-on-year, and the packing defect rate decreased by 99%. Based on the above structural optimization, the overall direct reduction of 10 people/shift saves about 1.8 million yuan in labor costs each year, and the annual material savings brought by packaging loss exceed 500,000 yuan, with direct explicit benefits-manpower and material cost savings of 2.3 million yuan.

 

At the same time, the implicit value is obvious: the overall delivery cycle of juice stand-up bags has been shortened by 40%, and customer satisfaction has been improved by 27%; after the automation transformation, the equipment footprint has been reduced by 15%, leaving enough space for subsequent production line expansion.

 

Compared with the explicit and implicit values, the comprehensive investment return cycle of this project is only 12 months.

 

"The atomrobot's delta robot not only brought a breakthrough in production efficiency, but also reshaped our quality control system. Now the packing status of each batch of products can be traced, which is a key plus point for passing ISO 22000 certification," said a project manager of the factory. "At the same time, the robot's 24-hour stable output has solved the most troublesome night shift scheduling problem in the past. Our staff can safely focus on process optimization..."